October 1, 2025

CT Construction Digest Wednesday October 1, 2025

Recent Inspections on New Haven, Conn.'s Heroes Tunnel Done Ahead of $150M Upgrade

Greenwich Time

Crews from the Connecticut Department of Transportation (CTDOT) have conducted overnight inspections of New Haven's Heroes Tunnel on state Highway 15/Wilbur Cross Parkway in recent days as they prepare for a $150 million renovation project slated to begin in 2028.

The inspections, which started late on Monday, Sept. 22, 2025, and were planned to last through early on Sept. 26, were done to help shape designs for the tunnel's overhaul to improve safety and travel, Eva Zymaris, a CTDOT spokesperson, told the Greenwich Time.

Agency officials have said that the 76-year-old twin-barrel (or tube) tunnel is outdated and costly to maintain.

The inspections meant CTDOT had to shut down one side of the tunnel and detour traffic through the other before switching to conduct the work within the other tube from 10 p.m. to 6 a.m., with the passageway fully reopening during the day.

State transportation officials said during the week that the schedule could be adjusted or extended due to weather delays or "other unforeseen conditions."

The tunnel, a critical link along Conn. 15 that carries about 74,000 vehicles per day through West Rock Ridge in New Haven, has been wearing down in recent years, the Greenwich Time learned.

A 2022 inspection report noted several "deficiencies," and its narrow lanes and tight shoulders often lead to congestion and bottlenecks during rush hour, according to a CTDOT presentation to New Haven leaders in May.

The transportation department has considered several options to modernize the structure over the past decade, but only minor repairs have thus far been completed.

The latest plans call for repairs to the tunnel liners, updated ventilation and fire-protection systems, better lighting and new signs to guide both drivers and pedestrians.

Currently, the project is in the design and environmental review phases.

Tunnel's Name Honors Connecticut Veterans

Originally called the West Rock Tunnel, it was renamed in 2003 to honor Connecticut's military veterans, according to the Heroes Tunnel Project website. It is the only highway tunnel in the state that passes beneath a natural land feature.

Consisting of two 1,200-ft.-long horseshoe-shaped barrels, the tunnel carries two lanes of Conn. 15/Wilbur Cross Parkway traffic in a northeast-southwest direction through the hillside in New Haven County.

On the CTDOT website, agency officials said on the tunnel's project page that they are "undertaking a structural rehabilitation of the tunnel lining system while concurrently revisiting and completing the preliminary design for the life safety and fire protection upgrades at the Heroes Tunnel."

The project area includes the tunnel and its approaches in the towns of Woodbridge, Hamden and New Haven. Public input remains an important part of the process and assists in shaping the tunnel upgrade's outcome, according to the transportation agency.


Wallingford to get three bridge replacements over I-91 with work starting in 2028, CT DOT announces

Christian Metzger

WALLINGFORD — The Connecticut Department of Transportation announced the full replacement of three bridges over Interstate 91 in Wallingford, a project that will develop over the next several years.

The bridges to be replaced are on East Center Street, New Rock Hill and Durham roads due to poor infrastructure conditions reported by the DOT. 

The projects still need to go out to bid through a proposal request, but are anticipated to begin construction in spring of 2028 and completed around 2030. 

“The purpose and need of the project is to address existing structural deficiencies with these three bridges and provide transportation infrastructure that is in a state of good repair for the ongoing maintenance of the transportation infrastructure across the state,” said Jeffery Thereault, Wallingford task lead with engineering firm HNTB.

All three bridges were built 60 years ago, in 1965. While grading of the roads remains in fair condition, according to CDOT, the superstructure on the East Center St. and Rock Hill Road bridges is considered poor, with rust and corroding elements due to their age. 

For the bridges, the roadways will be slightly reduced in size, with more of the roadway space designed to accommodate sidewalks and paved shoulders to create safe passage for bicycles. East Center St. will undergo the most significant work, eliminating the 11-foot painted median and moving both travel lanes closer together, making room for the paved shoulders and a new concrete sidewalk.

Additionally, there will be improvements made to the on- and off-ramps and repaving on North and South Airline Road along with the replacement of existing traffic signals.

It’s not yet been determined if the roads will see a full or partial closure, with half of the bridge open while construction workers remain on the other side in an alternating one-way traffic pattern. The DOT has planned for alternate routes if they plan to close one bridge at a time, though stating that neither New Rock Hill or Durham Road bridges would be allowed to be closed at the same time.

Should one bridge be closed, alternative routes would go around Jobs Road on the west side and Williams to North Airline Road on the east. 

All the bridges have water, electric, and communication lines that run around or under their span. DOT officials said they were in touch with local service providers to see how these disruptions could be worked around and cables relocated. 

The work will also impact traffic on I-91 when the three bridges are being worked on simultaneously, but the full extent of the potential lane reductions or delays is not yet known.

In total, the construction is anticipated to cost $60 to 90 million, with 80% of the cost shouldered by federal funds while the remaining amount is subsidized by the state. 

Mayor Vincent Cervoni said work would be done to see as limited an impact to residents on the opposite side of town as possible.

“It goes without saying that nobody wants to be over a failing bridge, and we’re looking forward to the work being done. And we’re certainly grateful for the great detail that’s going into the planning throughout the project,” Cervoni said. “I-91 does divide the lower east side of town from the rest of us, and so we’re looking forward to the work that’s going to be done to make sure we continue to have access to all neighborhoods in Wallingford.”

The state DOT encouraged residents who have questions or feedback related to the project to reach out to their office at CTDOT.Design.Build@ct.gov. 


Bridge, tunnel or both? The 90-year struggle to connect Long Island and Connecticut

Austin Mirmina

Bridging the gap, boring through it, or both?

These options have long been at the center of studies and debates over how to connect Long Island with mainland New York or Connecticut – a link that supporters say would shorten commutes, ease traffic congestion, improve air quality and expand regional labor markets.

The idea has been dreamed about and chewed over since the days of Franklin D. Roosevelt and The Great Depression, recently resurfacing with a Connecticut developer's pledge for a 14-mile bridge from Bridgeport to Long Island's Suffolk County. But a clear consensus on whether to go over or under the Sound has yet to emerge.

Several proposals have favored a bridge, dismissing the tunnel concept as too costly to build and maintain. Others have backed a tunnel-only or hybrid design, including a 2017 feasibility study launched by then-New York Gov. Andrew Cuomo. 

Despite the time and effort spent researching the plans, none of them have advanced to the point of construction, hampered by concerns over cost (about $50 billion, according to the 2017 study), environmental harm and a lack of political support. It remains to be seen whether Steven Shapiro, the Easton developer and project's latest steward, can bring it to fruition.

In the meantime, here's what to know about the possible configurations for a Sound crossing:

Bridge

A bridge would be the most visible, straightforward – and probably cheapest – path across the Sound.

To build it, crews would likely use a large machine to drive piles – or long vertical columns made of concrete, steel or timber – into the Sound's seafloor, creating a foundation that bares the bridge's load, said Avi Perez, a civil engineering professor at Quinnipiac University. Shorter and thicker vertical columns, called piers, would then be placed on top of the piles, rising above the water and connecting to the bridge's surface.

"If you’re building a bridge, the most important thing will be the bridge piers," Perez said, highlighting their duty in supporting sections upon which vehicles travel.

For a Sound crossing, Perez said he envisions crews working from barges to drive pre-assembled concrete piles into the seafloor at shallower depths, since deeper foundations are typically more complex and costly. The piles would either be anchored into bedrock, which Perez likened to the crust of a cheesecake, or embedded in softer soil, where friction would keep them in place.

Given its extreme length – the latest proposal puts it at roughly 14 miles – a beam bridge would likely be the preferred choice, Perez said. Beam bridges are widely considered the simplest type of bridge, consisting of a horizontal beam supported by two or more vertical structures, like the upright stones at Stonehenge.

The 2017 feasibility study outlined how the bridge would be made of shorter sections raised about 30 feet above the water. In the middle would be a much larger section tall enough for ships to pass underneath. The bridge would offer three travel lanes and full shoulders in each direction, and connect directly to on-shore highways, according to the study.

Since the Sound is relatively shallow – with an average depth of 63 feet – a bridge would likely be the least expensive option, Perez said. But it would also result in "significant" effects both to the environment and the community, as building it would require seizing private property for public use, the study notes.

Tunnel

Another option is to build an underwater tunnel using a tunnel boring machine. Sometimes called a "worm" or a "mole," these massive cylindrical machines would eat through soil and rock beneath the Sound's floor and spit it out through a pipe on the other side, where it would be transported to the surface on a conveyor belt. As it excavates, the machine would install pre-cast concrete sections to form the tunnel's lining.

Digging deep enough into the seafloor is critical to ensuring the tunnel's durability, Perez said, recalling the cheesecake analogy.

"If I’m trying to tunnel from one side of the cheesecake to the other, I can’t go to close to the surface because if I only leave like an eighth of an inch, then the top is going to collapse in," he said. "If I go piling across the bottom, there’s enough cream cheese there to hold up."

Because of the tunnel's length, TBMs would likely begin excavating from each side of the Sound and meet in the middle, according to the 2017 study.

Instead of using a TBM, crews could also build "immersive" tunnels by sinking pre-fabricated sections onto the seafloor, tying them together and pumping the water out. This method requires less excavation and is often used to create underwater passages at aquariums, Perez said.

According to the 2017 study, a single tunnel could have two travel lanes each way, with the lanes stacked on top of one another. Or, two parallel tunnels could be built that have three lanes each. While the latter would increase capacity and simplify maintenance, it would also double the cost.

The tunnel-only option – estimated to cost significantly more than a bridge – has mostly been considered unrealistic for a project already facing financial hurdles.

Hybrid

Imagine driving across a bridge that seamlessly transitions into an underwater tunnel. That's the concept behind a hybrid bridge-tunnel system,

An artificial island would be created to connect the bridge and tunnel, Perez said. An example of this is the Chesapeake Bay Bridge-Tunnel in Virginia.

"Tunnels in bridge-tunnel combinations would likely be single level with multiple tubes, rather than stacked decks," the study notes. "This could result in slightly smaller islands, and would permit direct transition onto single-level bridges."

Perez said believes this configuration would be ideal for a Sound crossing, as the underwater sections would create navigable passageways for ships. The study largely agreed: of the five scenarios it recommended for further review, three were hybrid bridge-tunnel designs.

However, this option also carries a hefty price tag – roughly double the cost of a bridge alone, according to study's estimates.


Developer to outline $25M redevelopment plan for former Thompson mill site

Harriet Jones

A developer this week will present plans for a mixed-use project on the site of a former mill in downtown Thompson.

Robert Letskus of New Haven-based Refined Living LLC has drawn up conceptual plans for a $25 million development including new-construction townhouse condominiums, ground-level commercial units and recreational space on the 33-acre site at 630 Riverside Drive.

According to a tax incentive agreement proposed by the town, the development would include 116 residential units, 10% of which would be deemed affordable housing.

In addition there would be 9,240 sq. ft. of mixed-used neighborhood commercial units and 5,000 sq. ft. of restaurant or hospitality units.

The historic Belding-Corticelli thread mill on the site closed in the 1950s. Most of the derelict property was demolished in the early 2000s, leaving only a smokestack and a guardhouse.

Letskus has said he wants to preserve those fragments to make them a centerpiece of the site, with potential plans for a cafe and visitors center in the guardhouse building.

Much of the site is in a floodplain, or is designated as wetlands. The town says there are between seven and 11 fully buildable acres on the property.

“I believe the town has so much potential,” Letskus told a recent Economic Development Commission meeting in Thompson. He noted the town’s proximity to Worcester, Providence and Boston.

The mill site is one of two former industrial sites that bookend the town. At 929 Riverside Drive, the 750,000-square-foot River Mill has been earmarked for redevelopment into 300 housing units as well as commercial space.

In 2022, the state Department of Economic and Community Development gave the town a $2 million grant for the abatement of the existing buildings and soil and groundwater remediation at the 25-acre site. But, so far, private development of the site has stalled.

The public meeting on the future of the 630 Riverside site will be held Wednesday 1 October at 6:30 p.m., in the community center of the Thompson Public Library.